Strange Things That Happened On Disney Movie Sets

You might think that, in the wonderful world of Disney, all goes according to plan. If fairy dust and the limitless possibilities of animation can't solve your problems, surely the vast resources of an international corporate juggernaut can. That kind of power would keep any blooper, legal dispute, or production oddity at bay, right?

Alas, the Magic Kingdom isn't weird-proof and never has been. From Walt Disney's earliest days as a struggling animator in Kansas to the multimedia giant of today, Disney has had its fair share of technical difficulties, quirky behavior, and stupid mistakes while filming just like any other studio. It seems even Disney magic can't make it to the screen without enduring the imperfect art and science that is movie making, and when you've been around for nearly a hundred years, those strange incidents can start to pile up. But don't just take our word for it. Here are some strange things that happened on Disney movie sets.

As ubiquitous as the Disney name is, it was for much of its existence a small studio on shaky financial ground. This instability was, in part, due to Walt Disney's tendency to plow any incoming monies back into expensive productions. When he (over) spent $9 million (the most expensive film ever made up to that time) on "20,000 Leagues Under the Sea," it was a huge gamble.

The gamble seemed a disaster in the making once filming began on the legendary squid sequence. In Disney's "The Making of 20,000 Leagues Under the Sea," director Richard Fleisher is still pained by the memories of the first attempt at the scene: a washed-out pink sunset backdrop with cheesy lighting, a "practically worthless" squid puppet that fell apart while filming, and rushes that brought the Keystone Cops comedies to Disney's mind. Faced with a disaster of an action sequence, Disney told Fleisher to move on while the technicians at Disneyland built a new squid and enthusiastically approved writer Earl Felton's new concept for the battle as taking place at night in a fierce storm. The new puppet and all the wind and wave machines necessary tore the movie's budget apart, to the point Disney had to bring bankers to the set to convince them to fork over more cash. But the resulting sequence still holds up to this day.

It's never been easy to combine live action and animation, and it was much harder back in the 1980s. "Who Framed Roger Rabbit" was a technically grueling shoot. Actors had to react to co-stars who weren't there, the director and cinematographer needed to account for where the cartoons would go, puppeteers and effects crews needed to manipulate inanimate objects that would be affected by said cartoons, and animators and effects artists labored in post-production, according to Cinema Blend, to create the animated characters and composite them into the live footage. Compared to all that work, the job of a voice actor is easy: Turn up in the recording booth, read your lines, and go home.

Except that didn't apply to Charles Fleischer, voice of Roger Rabbit himself. He was there on the set to deliver dialogue, provide sight lines for Bob Hoskins, and stand in for Roger in rehearsals. Fleischer was prepared to go the extra mile to help the film along. He told the Orlando Sentinel how he had a Roger Rabbit costume made for him to wear every day. It made for quite the sight in the studio commissary, but who can argue with his methods when the film turned out so well?

As related in the making-of documentary "According to Plan," director Gore Verbinski had a saying while making the initial "Pirates of the Caribbean" trilogy: "CG is not a verb." For all the digital wizardry employed on those movies, as much of it as possible was realized through elaborate sets, amazing locations, and real stunt work. All three came together for the Cannibal Island chase in "Dead Man's Chest," when the crew of the Black Pearl break free from their bone cage only to plunge into a gorge with the cannibals on their trail.

Ti Tou Gorge was a chance discovery on a location scout. As gorgeous a location as it was, the freezing cold — and rushing — water wasn't exactly hospitable for the actors who had to be in it. Among their number was the late David Bailie as Cotton, already 67 at the time of filming. But at the end of the first day of filming in Ti Tou Gorge, it wasn't young, athletic Orlando Bloom left standing – it was Bailie and Kevin McNally, who played Gibbs, the two most senior members of the Pearl's crew. "And Gore had nothing better to do than give us close-ups," Bailie related, "because everyone else had gone off the shot!"

MGM may have brought Frank L. Baum to the masses with "The Wizard of Oz," but Disney got their hands on the rights to the rest of the Oz books. According to director Walter Murch, in an interview with Film Freak Central, those rights were soon to expire when he took a meeting with executive Tom Wilhite in 1980 and mentioned wanting to bring another of the books to the screen. Five year later, the result was "Return to Oz," not a sequel to the 1939 classic but a fresh, dark take on the world. The film was the first directing effort by Murch, a longtime film editor. He had a team of seasoned veterans to help him, including English cinematographer Freddie Francis.

A first feature of any size can be intimidating, let alone a pre-digital effects-laden cousin to a beloved classic. The Boston Phoenix reported at the time of filming that an overwhelmed Murch got a little lost and unfocused and fell behind schedule. Francis, who was a director as well as a cameraman, became so impatient that he left the film after the sequences in Kansas were shot. That proved the least of Murch's worries; he remained behind schedule, was briefly fired, and saw his passion project meet indifferent box office and mixed reviews. He hasn't directed since.

Yet another of Disney's early '80s sojourns into the dark side was "Something Wicked This Way Comes" in 1983. It was a film long in the making; according to AFI, Ray Bradbury first wrote the story as a directing vehicle for Gene Kelly before turning it into a novel, and then back into a screenplay for his friend Jack Clayton to direct. Sadly, when Disney picked up the project and launched production, it meant the end of that friendship. In "The Bradbury Chronicles: The Life of Ray Bradbury," the author lamented that his friend Clayton went behind his back to hire another screenwriter who wasn't super experienced in the fantasy genre. Between the script changes and Clayton's direction, the initial cut on the film shown to preview audiences was a disaster.

After consulting with Disney executive Ron Miller, Bradbury advised rewrites and reshoots. All the cast and crew returned to service, including Clayton. But as it was Clayton's vision being reshot, the atmosphere on set was naturally awkward. He remained off to the side while Bradbury himself directed the reshoots, all the while trying not to act like he was the director. The result, the author wrote in "Bradbury Speaks," wasn't a great movie but one that was good enough. 

You might think that a film about a giant gorilla, filmed before digital effects became the norm for creating such beasties, would have stories of strange happenings and near-fatal accidents involving a gorilla. Not so with the 1998 remake of "Mighty Joe Young." All the monkey business was safely handled through suit actors and animatronics from Rick Baker and a handful of CG shots (via the Sun Sentinel).

No, the real disaster for "Joe" was thanks to a crane. During filming, a camera platform was mounted 18 feet above ground with cinematographer Don Peterman aboard. The crane supporting the platform snapped. According to the Los Angeles Times, Peterman and the camera operator were thrown to the ground. Peterman suffered a broken leg, broken ribs, and head injuries, but he and the operator both survived. Despite the accident, Peterman managed to complete the film and get in one more credit ("How the Grinch Stole Christmas") before retiring.